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Comfort. Care. Stoneman.

In-House Metal Shop · 40+ Years in Midlothian

Custom Ductwork & Metal Fabrication
in Midlothian, VA

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Ductwork Built in Our Own Metal Shop

Stoneman Heating & Air Conditioning designs, builds, repairs and replaces ductwork for homes in Midlothian, Chesterfield, Chester and Powhatan. Our metal shop cuts and forms the sheet metal, so the pieces stock parts can’t handle are made to fit your house. We also design duct systems for new homes and fabricate ductwork for other businesses. Every residential job starts with a free in-home estimate.

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PRO Central Virginia Community Service Award
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Virginia Class A Contractor #2705193277 ● BBB A+ Accredited ● Trane Dealer ● Rheem Pro Partner ● Mitsubishi Electric Diamond Contractor

Signs Your Ductwork Needs Repair or Replacement

Ductwork is usually the problem when the equipment checks out but the house still heats or cools unevenly. ENERGY STAR estimates that in a typical home, 20 to 30 percent of the air moving through the ducts is lost to leaks, holes and poorly installed ducts. Watch for these signs:

  • One or two rooms that never reach the thermostat setting
  • Weak airflow at some registers while others blow hard
  • Whistling, rattling or popping from the ducts when the system starts
  • Ducts that are crushed, sagging, torn or disconnected in the attic or crawlspace
  • Ducts that sweat or drip in summer
  • A new system running on ductwork sized for the old one
  • An addition, finished attic or bonus room the ducts don’t reach

How We Design and Build Your Ductwork

Here’s how a duct job runs:

  1. Look and measure. At your free estimate we check the equipment, the existing ducts and how air reaches each room.
  2. Plan the layout. We lay out the runs to fit the house and the equipment.
  3. Build it in our shop. Our fabricators cut and form the ducts and fittings to the measurements from your house.
  4. Install and seal. We hang, connect and seal the new ductwork, and we pull the permit the job needs.

What Does New Ductwork Cost?

The cost of ductwork depends on how much of it changes, so we price it after a free in-home estimate rather than from a chart. The other factors are how easy the ducts are to reach, the number of rooms served, how many custom fittings the layout needs, and whether new equipment goes in at the same time. You get the price before work begins, with a clear list of what’s included and no pressure.

For a repair visit, the diagnostic fee is $135 on weekdays, $195 after hours and on weekends, and $155 after hours for maintenance agreement members. It applies toward the repair.

Insulated ductwork and air handler in an attic

Ductwork for New Homes, Additions and Businesses

We design and build duct systems for new homes, additions, finished attics and bonus rooms. Our team can size the heating and cooling system and the ducts together, build the runs in our shop and install them at rough-in. If you’re building or adding on, call while the plans are still on paper.

Our shop also fabricates ductwork for other businesses.

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Why Midlothian Homeowners Choose Stoneman for Ductwork

Our Own Metal Shop

Odd sizes, tight spaces and transitions to new equipment get pieces built in our Midlothian shop.

One Team for Equipment and Ducts

The team that sizes your heating and cooling system also builds the ducts, so the two match.

A Person Answers

Call (804) 744-6105 and a person in our Midlothian office picks up during business hours. After hours, we're on call 24/7.

40+ Years, Locally Owned

5.0 stars from more than 350 Google reviews, an A+ from the BBB, and a Virginia Class A Contractor license.

Do You Need a Permit for New Ductwork in Chesterfield County?

Usually, yes. Chesterfield County requires a mechanical permit to install ductwork or to replace a furnace’s ductwork, and adding three or more ducts to a forced-air system calls for a rough-in inspection and a final inspection. The rough-in comes after the ducts are in and before insulation and drywall go up, so on an addition, a finished attic or a room over the garage, the duct work has to be scheduled ahead of the walls. Finishing the space needs its own building permit. We pull the mechanical permit for our work and schedule the inspections.

We build and install ductwork from our Midlothian shop across Chesterfield County, including Chester, and in Powhatan.

What Homeowners Say About Stoneman

Ductwork & Metal Fabrication FAQs

Not always. Ducts that are sealed, in good shape and sized for the new system can stay. Leaking, crushed or undersized ducts hold back what new equipment can deliver, so those sections should be fixed or replaced with it. We check the ducts at every air conditioning installation and furnace installation estimate and tell you which sections need work.

Often, yes. A disconnected run, a crushed section or a leaking joint can usually be fixed on its own. Replacement makes sense when much of the system is damaged, undersized or failing at the seams. When both are reasonable, we price both.

It helps with dust. A leaky return duct in an attic or crawlspace pulls in dust, insulation fibers and damp air and sends them through the house, and sealed ducts stop that. For humidity itself, a whole-home dehumidifier does the work; see our indoor air quality options.

Where standard sizes don’t fit, yes: odd-shaped trunks, tight attics and crawlspaces, and transitions between new equipment and older ducts. Standard pieces cost less when they fit. Most duct systems combine both, and our shop builds the custom ones.

Ductwork Built for Your Home

Book a free in-home estimate for duct replacement, repair or a new-home design, or call (804) 744-6105.

Locally owned and serving Midlothian for more than 40 years